Following the commissioning of 2 new Monforts Montex wide-width stenter lines and additional environmental management equipment at its plant in Germany, GtA - Gesellschaft für textile Ausrüstung mbH, Neresheim/Germany, is aiming to be the first textile finishing company to become entirely CO2-neutral in the manufacture of all of its products by 2025.
The substrates of choice for digital printing are 100% polyester warp knits. The knitted construction has the advantage of elasticity, which is a plus in terms of flexibility for installers. Critically, the warp knitted fabrics have extremely smooth surfaces which is becoming increasingly important due to the general move away from PVC coatings which were the standard in the past.
The purpose-built plant on a greenfield site was initially equipped with a fully-automated, 72 m long Monforts installation comprising a washing machine integrated with a 3.6 m wide, 7-chamber Montex stenter. The 2 new Montex stenter lines from the manufacturer of textile machinery A. Monforts Textilmaschinen GmbH & Co. KG, Mönchengladbach/Germany are both in expanded working widths of 5.6 m. They include the Smart Sensor system for the optimized maintenance planning of key mechanical wear components on the stenters. A comprehensive overview of the condition of all parts at any time is now available for operators within the highly intuitive Qualitex visualization software.
The GtA plant, which operates in near-cleanroom conditions, has also been equipped with proprietary technology to fully exploit the Monforts air-to-air heat recovery systems that are now standard with Montex stenters.