During the international event for the complete nonwovens and related products Index23 from April 18-21, 2023, in Geneva/Switzerland, the Index Awards for “Excellence in the nonwovens and related industries” will be presented. On the opening day on April 18, 2023, at 10:00 am, the winners will be announced at the booth of the international association serving the nonwovens and related industries, Edana, Brussels/Belgium.
The shortlisted candidates – presented in alphabetical order – for each category of the award are listed below, along with a description of the innovation and feedback from the jury as to why the entry was selected.
Nonwoven roll goods
Fitesa – Fitesa Hydro-X S 100% BioBase
This is a spunbond product that delivers the softness and high-loft properties normally found in nonwovens created by air through bonding (ATB).
This material impressed the jury for its use of bio-based materials (PLA and Bio-PE), drapability, and softness features, demonstrating that a more sustainable material doesn’t have to compromise on technical performance.
Sandler – Fast Forward Fabric
Fast Forward Fabric is a single-polymer textile material, specifically designed to offer maximum performance while contributing to sustainable material cycles and the conservation of resources at the same time. Compared to standard PET molded parts, Fast Forward Fabric features high dimensional stability under the influence of temperature owing to the special bonding mechanism used in production. It enables the production of self-supporting molded parts, even with complex component geometries. The acoustic performance of these nonwovens can be adjusted to the specific application.
The jury recognized that this material offers an ideal basis for high-performance molded parts in a range of automotive molded applications. Made from 100% polyester and incorporating up to 80% post-consumer recycled fibers, Fast Forward Fabric is also fully recyclable itself. It offers a sustainable alternative to an industry that has been highly focused on ensuring components are recyclable. This material helps to create circularity in a segment that represents significant volumes.
Suominen – Hydraspun Circula nonwovens
Hydraspun Circula is one the first nonwovens on the market to be produced with recycled paper and virgin cellulosic fibers. It is challenging to use a waste source as a raw material in nonwovens due to high quality and hygiene requirements, which makes this nonwoven a successful example of innovation.
This entry caught the jury’s attention for its innovative use of post-consumer waste, and its ability to demonstrate that innovations in nonwovens can support the circular economy and sustainable production. The jury also recognized the company’s efforts in transforming their product portfolio into an environmentally sustainable range of solutions.
Finished products made from, or incorporating nonwovens
Fibroline and Euro Wipes – Multimasking Mask
Using a patented technology, Fibroline and Euro Wipes developed a tri-zone sheet mask with dedicated active ingredients for forehead, eyes, and face. Dryly impregnated, the active ingredients are directly available to penetrate the skin, making the mask more effective. The user only needs to rehydrate it just before use. Moreover, this mask is eco-responsible with a 99.99% natural origin formula, vegetal-based support for a home compostable finished product, and the packaging is recyclable paper-based.
The jury found this to be a great example of a machine builder and brand working together to develop an entirely novel product segment. Fibroline’s dry impregnation technology is an advantageous method for economically integrating functional powders and additives into nonwovens at scale, and the Euro Wipes facemask with its 3 engineered therapeutic zones has instant consumer market differentiation.
Henkel – Smart Adult Care
Smart Adult Care transforms a conventional diaper into a smart, connected medical device. This is a vital step into the future of patient-centered care and smart hygiene services. Equipped with a lightweight, flexible printed sensor and reusable pod, the diaper enables remote monitoring of moisture, movement, and temperature. It was developed in cooperation with Henkel’s IoT partner Smartz AG.
Nonwovens-based absorbent hygiene products already make a significant contribution to the comfort and well-being of many elderly people. For the jury, the well-considered and field trialed Smart Adult Care solution, will not only take this to the next level, but also make life considerably easier for nurses and healthcare staff working under a lot of pressure. The integration of sensors into disposables has been suggested for all kinds of applications, but this is a big step forward in what is practical and achievable now.
Sparkle Innovations – Sparkle compostable sanitary pads wrapped in paper
Sparkle sanitary pads are made from renewable resources that are designed to biodegrade in warm and humid conditions. From product to packaging, they contain around 90% cellulose-based materials with the top sheet, absorbent core, release paper, pad wrapping paper and outer packaging all made of cellulose-based fibers. The barrier film on the pads is made from TUV Austria certified home compostable materials.
This new product addresses a pressing need with a fully sustainable solution at community level, concluded the jury. They were excited and impressed by the focus on end-to-end sustainability with emphasis on the entire life cycle of the product. The innovation is not just in the product, but also in the fully circular ecosystem that the company and its partners are establishing in India.
Raw materials or components of special relevance to the nonwovens industry and related converted products
Fiberpartner – BicoBio
A future proof bicomponent fiber core sheath construction, developed from materials with a low carbon footprint, this component was designed to biodegrade in the environments where most plastics eventually find themselves: landfills and ocean water.
• The BioBased PE is produced from sugar cane and has a negative carbon footprint.
• The Recycled PET is GRS certified.
• PrimaLoft Bio an additive technology that enables polyester and fabric fibers to biodegrade in the environment.
Fibers can be processed in a variety of nonwovens technologies and used for different applications. The jury recognized that the hydrolytic biodegradation of fibers in landfill is beneficial for some nonwovens applications.
Indorama Hygiene Group – biotransformation technology
This innovation is a biotransformation technology which delivers biological decomposition of polyolefin in the environment. Polyolefin based materials produced by this technology are useful for some applications, especially in cases where the materials are incorrectly disposed of in the environment.
The jury found that the advantage of this technology compared to oxo degradation is that no microplastics are left after the degradation of materials in the environment. Materials produced by this technology are also recyclable through standard mechanical recycling processes.
Sparkle Innovations – SugaFluff
Made from bagasse fibers, SugaFluff offers a wood-free, sustainable, cost-effective, high performing and truly circular alternative source of fluff pulp for absorbent hygiene products. No extra land is required to grow bagasse fibers for SugaFluff, as sugarcane bagasse is an abundantly available by-product of the sugar industry. all its dimensions, and of real relevance to the nonwoven industry and its related markets.
Innovation in machinery of special relevance to the nonwovens industry
Curt G. Joa, Inc. – ESC-8
Joa’s ESC-8 Electronic Size Change unit offers a push-button product changeover technology. It uses numerous methods and processes that are unique to in-line product changeover and flexibility. As one example, each absorbent insert carriage within the ESC-8 unit is controlled and cammed independently leading to unparalleled process flexibility and user control.
The jury was impressed by this innovation associating flexibility and cost efficiency for the pant-type products industry.
Herrmann Ultraschalltechnik – Elastic Thread Anchoring (ETA) sonotrode
The creative and novel approach of the ETA Sonotrode for elastic anchoring eliminates the need for additional joining agents, which represents a substantial cost reduction of the process, while also being more energy efficient, and supporting sustainability initiatives. In addition, the performance and properties of the elastic threads are preserved since they are not exposed to chemicals.
The jury felt this was a great example of real innovation representing a carbon footprint reduction and accurate processes for using elastic threads with nonwovens.
Reifenhäuser Reicofil – RF5 XHL platform for supersoft spunbond
The RF5 XHL line configuration by Reifenhäuser Reicofil is designed to produce super soft nonwovens for the hygiene industry. These nonwovens are made of crimped fine fibers and excel especially in thickness/softness compared to state-of-the-art fine fiber materials.
The jury recognized this as an important advancement in 3-dimensional spunbond nonwovens used in absorbent hygiene products.
Fitesa – Fitesa 100% BioBase AquiDry
Fitesa combined their experience with 100% biobased nonwovens with their innovation capabilities in films to produce this material in the most efficient way. It limits the need to offset carbon emissions by reducing the carbon footprint of the product by using the raw material in the final roll good.
The jury recognized the efforts to tackle climate change and reduce carbon emissions by producing a sustainable material, which manages to retain and maybe even improve on the fluid management properties compared with currently available alternative materials.
Sparkle Innovations – Sparkle compostable sanitary pads wrapped in paper
Also nominated in category 2. See above for the description and the jury’s feedback.
Sparkle Innovations – SugaFluff
Also nominated in category 3. See above for the description and the jury’s feedback.
There were no shortlisted entries for the achievement for the most original marketing campaign for a product made from or incorporating nonwovens category this year.Fitesa, Hydrspun, PrimaLoft, SugaFluff, ESC-8 = registered trademarks